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Sustainable Manufacturing and Topology Optimization Using Altair Inspire

Sustainable Manufacturing and Topology Optimization can be done at its best using Altair Inspire. A tool that empowers you to create, explore, and study structurally efficient designs.

The definition of sustainable manufacturing can change a little depending on who you ask. 

For example, the United Nations website focuses on sustainable manufacturing as a form of manufacturing development that meets “the needs of the present without compromising the ability of future generations to meet their own needs.” 

Topology optimization

This definition of sustainable manufacturing focuses on the need to conserve for the sake of the future, avoiding wasteful practices that over-consume resources and leave the world in a diminished state that cannot support the needs of our children and the generations beyond.  

The U.S. Department of Commerce, on the other hand, defines sustainable manufacturing as “the creation of manufactured products that use processes that minimize negative environmental impacts, conserve energy and natural resources, are safe for employees, communities, and consumers and are economically sound.” 

In this blog we will look into topology optimization and how it can help Manufacturing industries build products sustainably. 

Topology optimization is a technology for developing optimized structures considering design parameters like expected loads, available design space, materials, and cost. Embedded early in the design process, it enables the creation of designs with minimal mass and maximal stiffness. 

Making 1 ton of steel produces about 1.8 tons of carbon dioxide. If by using topology optimization we reduce 40% of steel requirement then it would result in direct reduction of 40% of CO2 

                                   Key benefits of Topology Optimization apart from sustainability  

1. Increase Quality 

Altair Inspire allows users to rapidly explore and assess designs for static loads, normal modes, buckling and motion through an intuitive user experience leveraging its embedded physics engine. This enables users to ensure quality and dependable design prior to any prototyping or production. 

2. Reduce Costs 

Leveraging simulation-driven design with Altair Inspire early and often in the design process enables cost savings by reducing material usage, re-design iterations, and overall design time. 

3. Faster Development 

Simulation-driven design equips its users with the tools necessary to accelerate their overall design process. Inspire helps them to streamline the production of high-performance, quality parts and products. By utilizing Altair Inspire in the concept design phase, users can arrive at an ideal design concept extremely early in the process and reduce, or even eliminate re-design iterations.

What is Altair Inspire?

Altair Inspire is a sophisticated and highly efficient topology and structure optimization and simulation suite, leveraging the power of Altair’s Optistruct and SimSolid solvers. Different boundary conditions and simulation cases from linear static to motion analysis and more make a holistic approach possible that’s uniquely Altair. One solution, many uses. 
 

Why Altair Inspire? 

The baseline of every optimization is a robust simulation which Altair Inspire provides with the capabilities of the industry proven Optistruct and MotionSolve solvers. With these simulation results, users can optimize material usage based on an automated iterative process which produces high quality designs. 
Altair Inspire is used by designers and design engineers to optimize products, components and whole assemblies, generating value over the whole part lifecycle. 

Click here to know more about Altair Inspire

Let us take an industry and learn how optimization can benefit in manufacturing. 

Industry 

3D Printing / Additive Manufacturing. 

Challenge 

Design and 3D print a structurally sound, lightweight skateboard. 

Altair Inspire
Standard Skateboard

SOLUTION 

Inspire to generate the ideal skateboard deck and truck material layout. 

Altair Inspire
55% lighter than a standard skateboard assembly Using Altair Inspire topology optimization

RESULTS 

  • Utilization of Inspire to create structurally efficient designs for a 3D printed skateboard deck and trucks.
  • Skateboard printed using 3D Systems’ SLS Production 3D Printer.
  • Newly manufactured skateboard is 55% lighter than a standard skateboard assembly.

 

Futurescape Webinar

To know more about Altair Inspire and its capabilities, join our webinar

Topic: Design Low cost, Light Weight Manufacturable 3D Prints.

Date: 19th May 2022   Time: 11:00 Am EST

Presented By : Benoit Gervais & Syed Ali– Application Engineers at Futurescape

Register Here

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